I believe the problem is if you leave to much girdle to rail clearance, you'll pop the studs. Overtightening it doesnt help.
The girdle support is on the caps not rail, get greedy on the rail.. you'll pop them.
HTH
I always ran .004. Now i get the girdle milled on the side that is tighter to get the clearances equal all the way around. Its more accurate this way.
Sounds like it will work great. No shim packs would be neede either. Sounds like youll be saving a lot on the setup if you do it yourself.At work... I have access to a big planer mill..... BIG BIG planer mill.... it can mill a surface flat within like .001 ... I was thinking about putting my block on it... and indicating in off my main cap registers (block side).... and shimming the block perfectly level and clamped to the table.... then I would take off the minimum amount off the pan rails to make them flat and parallel to the plane the main cap registers make. The end product would be two parallel planes..... this is where I would start.....
Then.... put the main caps on a surface grinder... and take a fair amount off the top side of the caps.....til the surface had a decent amount of flat surface to it.... then turn them upside down on the surface grinder...and grind .002 off the side that meets the block. Turn them back over... and surface grind them until you are .004-.005 above the pan rail......
How does that sound?
Sounds good. Youll save a lot on the setup also.
Once the girdle was installed.... a line hone should clean it up nicely. The crank centerline would be in the same spot it always was....
At work... I have access to a big planer mill..... BIG BIG planer mill.... it can mill a surface flat within like .001 ... I was thinking about putting my block on it... and indicating in off my main cap registers (block side).... and shimming the block perfectly level and clamped to the table.... then I would take off the minimum amount off the pan rails to make them flat and parallel to the plane the main cap registers make. The end product would be two parallel planes..... this is where I would start.....
Then.... put the main caps on a surface grinder... and take a fair amount off the top side of the caps.....til the surface had a decent amount of flat surface to it.... then turn them upside down on the surface grinder...and grind .002 off the side that meets the block. Turn them back over... and surface grind them until you are .004-.005 above the pan rail......
How does that sound?
Once the girdle was installed.... a line hone should clean it up nicely. The crank centerline would be in the same spot it always was....