Every time we adjust the throttle blade to get the IACs in the 20s, they find their way back to 0 over time. It acts and looks like a vacuum leak but we've checked every vacuum line countless times. Sprayed starting fluid around the intake and common leak areas. Nothing.
We've replaced:
- coil pack and module (not new, but off of my car so I know it works)
- TPS
- IAC
- Plugs, wires
- MAF (LS1 w/ translator)
- O2 sensor
- Multiple chips, 2 different ECMs
- turbo (GT3255) - the old one was puking a ton of oil into the intake tract
The car runs crappy from the second you turn the key - it's not really a closed-loop thing. It idles stupid fast and misses terribly (not just one cylinder, though) when cold. It idles so fast I'm afraid to drop it into gear (I'm driving the car while the title issues get sorted out with my Caddy). When it gets into closed loop it runs better - the idle comes under control somewhat but it hunts a bit.
In closed loop there is a bit of a stumble off idle, but not as bad as before he replaced the TPS and IAC (it would stall before, now it just hesitates a bit). Part throttle it's decent, and WOT is good too. Doesn't smoke. What is strange is the knock sensor will light up at really low boost levels. Not a ton of knock, green and into the yellow sometimes starting at 5-7 PSI. I don't know if it's real or not. If you stay in the throttle, the knock doesn't increase - it's just an initial reaction to stabbing the throttle. Motor mounts and trans mount are new.
I still think it's getting air from somewhere but I can't figure out where.
Any advice would be appreciated. I talked my brother into buying this car and I feel bad it's become a source of frustration for him.
Jim