How to deal with all the "hot wire" connections on the back of the alternator

Pronto

Believe nothing you hear and half of what you see.
Joined
Dec 9, 2002
How are people handling all the hot wire connections that have to go to the positive post on the alternator? They can't be stacked well and are taking up a lot of room. I want to add a Volt Booster and there is no room for another wire. I need a longer stud!
 
I'm pretty sure my hot wire kit had one connector that went to the alternator post.
 
Double pumper and vacuum pump to the stud is crowded already.
 
I put a marine top post connector on my battery when I switched to the Optima battery and ran all my hotwire connections off of that. The only extra ring on my alt is the extra wire I ran to the positive post on the battery so voltage is still very consistent with less than a .20V loss between alt and battery when very hot.

Having top and side posts has been a blessing in disguise.
 
Local jy most likely has a pos stud, in a protected box. [Think late model trucks.] Mount it over on the inner fender, and then feed it w/ 1 wire.
 
Thinking out of the box, but maybe you can put a threaded screw coupling on the alternator output screw, then put your terminal stat-on and lock them with a lock washer and cap screw.
I think the alternator nut is a 10mm nut, but I don't know what is the threaded screw size is, and don't where else to buy them, but found this web site
coupling-nut-dimensions2.gif
coupling-nut-dimensions1.gif
http://www.boltdepot.com/Product-Details.aspx?product=15802
 
The picture above is called a sex nut or bolt. No I didn't make it up, it is the name of the thingy above. Most don't know the proper name so expect some snickers if you ask for one. Personally I wouldn't want any more length or weight hanging off the alternator bolt than was necessary. Many better options in my opinion.
 
The picture above is called a sex nut or bolt. No I didn't make it up, it is the name of the thingy above. Most don't know the proper name so expect some snickers if you ask for one. Personally I wouldn't want any more length or weight hanging off the alternator bolt than was necessary. Many better options in my opinion.
Funny to be called a sex nut, then again anything is possible.
Like I said before thinking out of the box may not be the way to go, but I found another solution , something similar to what Chuck was referring to.
I used to work on boats and Yacht, and maybe you can check out these sites that has terminal block with Clear Lexan cover for protection:
http://www.iboats.com/Blue-Sea-Dual...w_id.38627#tab_container_ProductInfoContainer
http://www.texasindustrialelectric.com/_junction_blocks.asp
http://www.lfsmarineoutdoor.com/boa...wer-distribution/busbars-terminal-blocks.html
 
I just use a factory GM red terminal stud/box from a late model GM car. Mount where it looks good and the wires reach, (since yours are already run), and add a nice large gauge wire from the alt stud to the terminal stud/box.
 
OK, here's what I did. I got an Ell bracket, M6x1x20 panhead machine screw, and 2 nuts. Got the 2 fuel pump hot wires on and when I get the Volt Booster that will go on there too. The other leg is the Caspers positive cable (10 gauge?) and the vacuum pump power from the Racetronix harness. Unless I find something better this will do. It looks close to the alternator in the picture but there is about 1/2" clearance.
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Once I have the Volt Booster hooked up I'll find a boot to cover the wires.
 
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