SloGN said:i'll put my 2 cents in here also.
if you have a slotted rotor VS a non-slotted rotor/drilled rotor whatever.
yes you do lose the amount of surface area on the face of the rotor but you actally add more pressure to surface area when going to a slotted/drilled rotor. to do the same stopping power.
say for example your brake pad has A surface area of 6 inches. so your non slotted/drilled rotor has the same 6 inch pad applying pressure @ say 30 psi
so you have 30 psi over 6 inches thats 5 psi per inch when you allpied the brakes.
with the same pad @ 6 inches of surface area but with a drilled rotor you have now reduced the surface area that the brake pad comes in contact with.
so the new contact area on the rotor is ruduced down to 4.5 inches on the rotor witht he same 6 inch pad. so it's like have a 4.5 inch pad correct?
so now your applying 30 psi to the 4.5 surface area and you get 6.667 psi of clamping pressure inturn more pressure @ the same brake caliper/pad combo.
look at the racing clutches of stick cars and you will see that they have reduced the surface area on the friction disc for that same reason that i have explaned up above.
But like someone said up above there is a problem with the heat build up with the massnot being there for the heat soak your gonna run into brake fade alot faster.
brake fading is boiling the brake fluid in the caliper from what i have read. Fluid fade
Fluid fade is caused by the boiling of the brake fluid in the calipers. This produces bubbles in the brake system. Since bubbles are compressible, this makes for a soft spongy pedal. In worse cases, the pedal can plunge to the floor with very little slowing! Fluid fade can be avoided by running a high grade racing type brake fluid and/or frequent changes of brake fluid. Also if you change the pads before they get super thin, the remaining friction material will help insulate the calipers from the heat. Some people have had some success with having swaintech spray thermal barrier coating on the backing plate of the pads to help isolate the heat but I have never tried this.
Fluid fade usually has a gradual onset.
HTH
Flame suit on
You dont increase braking force by reducing the area, sliding friction remains the same regardless of area. The only thing that matters is the amount of force applied to the objects sliding against eachother. The one caveat to this is any adhesive qualities (as I currently understand it) the materials being rubbed together might have. If they do, then the surface area matters. The smaller the surface area the less the adhesive quality plays into the equation. Granted, the increased psi might play into increasing the adhesive quality of the pad now that I think about it. It might end up being a wash depending on the system.
I do however know that many aftermarket direct replacement brake systems in modern cars that have no problem with brake modulation and generating enough force to skid the tires fail to produce results as good or much less better than stock in 1 time brake tests.
When it comes to braking force, its not how many psi on the swept area of the rotor/brake pad face that counts, its how many lbs of torque they are scrubbing off at the hub.