I really appreciate all the great ideas guys. I'll go chase a few things and post back my findings.
How do I get the IC out of the car. I know it hasn't been cleaned in 20 years. It looks simple enough but I'm the kind of home mechanic who will unbolt 10 things I didn't need to in order to get something out...you don't wanna hear what I went through trying to get the air filter out of the stock inlet can the first time out....talk about drama.
It's also worth mentioning that I still have a 180* thermostat and the car runs at about 185- 190* +/- a few.
I know, I know....get a 160* in there...
Tim
Taking out the IC is cake. Its only four bolts. One on the drivers side, two on the passengers side, and one on the bottom. Im pretty sure they are 10mm head. And you'll need a 7mm for the IC shroud as well. You can remove the screen while its out. Just disconnect the turbo hoses and take the up-pipe off and have at it. Only takes a little time. The IC will come right out the top.
If you good with a die grinder you can port that to give a free airflow improvement. Ive found kerosene works best to clean it out, two gallons should be plenty. Get the inside real good and do the fins on the outside. Then rinse it out with the garden hose. Turn it upside down to let it dry for an hour or so. You can use a shopvac if you want as well. After thats all done, give it a rattlecan paintjob while its out. High temp engine paint works best, in my experience.
Get some new IC hoses as well, if you need to or just want to. I got a set last week from Darin @ RacePartSolutions - Fast Parts At Discount Prices, and he'll set you up. Not exactly the cheapest, but HIGH QUALITY hoses and T-bolt clamps.
Changing the serp belt is cake with the IC out of the way as well. Goodyear Gatorbacks are great belts. Also try to look over everything while its out as well. Pay particular attention to the IC fan, it may be cracked after 20yrs.
Have fun, and good luck.
P.S. Swapping the thermostat will be so easy with the up-pipe out of the way. Get a new 160° and a new neck if you want to. I got mine from Metco. Really nice. Get some new clamps for the upper rad hose and S-hose as well. The S-hose may take some convincing to get out. I know mine did yesterday...
Let us know how it works out. Hope all this helps.
If your IC scoop is separating, Ive got a fix for that for under $10. PM me for details...
i am surprised that you are only getting 5degkr at 16 lbs of boost if you are only running 91oct. you are getting some good advice here, but add some octane before assuming you have a kr issue. i run a basic stock setup and must add at least one gallon of 100 unleaded to 6 gallons of sunoco 94. if i don't if get slight kr also.
The whole story sounds to me like a leak in the intake hoses on the boosted side. Is your IC mounted solidly with all bolts and brackets intact? Sounds like it is moving under boost, and sealing to different degrees when it goes back to vacume. That would also explain the varied idle counts. When you park it for a while it can stabilize to a degree, then it does fine until a few WOT pulls, and building heat in the engine bay. I have chased that particular gremlin several times on a number of boosted cars. Just a thought.
Danny
I got my IC hoses at Napa, no waiting :biggrin:
Your's is one of the few threads that I look for
Actually good to know that folks find this thread informative or interesting.
I know, I know....get a 160* in there...
Tim
More like comic relief:biggrin: :biggrin: :biggrin:
Hey ya havent blown it up yet have ya?!!!!
Don't jinx me, bro!
Don't jinx me!!!!!
Actually, thanks to all the help on this board and all the stuff I've fixed over these past few months, this GN is honestly running and driving like a champ compared to when I started.
....just gotta solve this last little thing and then it's upgrade time!!!:biggrin:
My 68 Camaro is getting jealous though.:frown:
I didn't make it that far..blow up the trans, so I upgraded the TC, DP, exhaust and ported the elbow. Only have the valve springs left and the stretch IC left...I'll keep going until it's trans fixing time.
If you find those hoses post it up, I need them as well :biggrin:I replaced everything but that molded 2 hose assembly on the EGR (does anyone sell those?). And all of the hoses I replaced are rotten and cracking. Even the one that goes down to the ball under the charcoal cannister.
Tim