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Old May 2nd, 2002, 11:06 PM
KendallF's Avatar
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Decked my block today...5 hours?!

I got a good insight today into the time required to square up and zero deck a block to a specified deck height. A local race engine builder was nice enough to let me come in and deck my block on his equipment...although he still expects to get paid, imagine that!

I started at 4 PM and finished at 9 PM. Jeez what a lot of work. I had decked the block previously on a "deck locating" machine after sleeving two holes ...fancy way of saying you **try** to cut it at the same angle as the current block deck surface and have no idea whether it's canted end to end or side to side.. It was .008" off end to end and .004" twisted on one side, and .012" off in/outboard on the other. I guess I can try to blame it on the previous blowup and repair work.

I ended up with the block at 9.501" on both banks, square to the crank and level. I made the mandrels for his deck machine a couple of weeks ago so I think I have 10 hours or more invested in just decking the block. I learned a lot though and now I can order pistons! I'm getting closer, one slow step at a time.
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Old May 3rd, 2002, 12:28 PM
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Re: Decked my block today...5 hours?!

Quote:
Originally posted by KendallF
I got a good insight today into the time required to square up and zero deck a block to a specified deck height.
Yep, lots of work and time in something like that.

Lets see how about next squaring up the lifter bores, and rebushing them.

Or trying a new piston alloy, and trying different barrel configurations on the pistons to see which works best and longest.

And folks can't understand why things cost so much.

Sounds like your having about too much fun....

Good
Fast
Cheap,
pick two
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Old May 3rd, 2002, 01:05 PM
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Hey, Kendall, if you want it done right, do it yourself. Right? My block was decked to 9.500 when I got it, which complicated things just a bit when I went to use my 3.590 crank and 6.5 rods. The DRE pistons stuck out of the hole around .025, so I had to get the rods offset bushed .030. It worked out, though.

Keep up the good work.
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Old May 3rd, 2002, 08:21 PM
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Heheh...You'll make a machinist out of yourself yet, Kendall...
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Old May 4th, 2002, 02:47 PM
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Cool

Quote:
Originally posted by FJM568
Heheh...You'll make a machinist out of yourself yet, Kendall...
Heysoose.Don't be saying that.I thought I was safe.
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